Increase in Operational Availability in Agricultural Fertilizer Production: A TPM Approach with Internet of Things (IoT) (#571)

Authors

Aranda Gonzales, Kenshin

Sanchez Gutierrez, Andrea

Saenz Moron, Martin

Abstract

In this research, we focus on improving production availability in an agricultural company specialized in fertilizers, including products such as boric acid, phosphoric acid 85%, potassium chloride, and ammonium nitrate. Our main focus is on optimizing the production line of the best-selling fertilizer, potassium chloride. The project arises in response to challenges related to limited equipment availability in the production process. Our primary goal is to reduce downtime, improving efficiency and ensuring optimal equipment performance. To achieve this, we adopt an approach based on Total Productive Maintenance (TPM) methodology and the integration of IoT (Internet of Things) technology. The TPM methodology focuses on maximizing operational efficiency through preventive maintenance, staff involvement, and continuous process improvement. On the other hand, the implementation of IoT allows us to monitor equipment status in real-time, collecting data on critical aspects such as vibration, lubrication level, wear, and temperature. Through a combination of these methodologies, we seek to significantly improve equipment availability, reduce unproductive times, and optimize operational efficiency in agricultural fertilizer production.