Improving Efficiency: Internet of Things (IoT) and Automation to Optimize Poultry Production (#975)

Authors

Contreras-Rios, Valerie

Velásquez Costa, José

Abstract

The manufacturing industry plays a key role in global agri-food production, driven by sustained demand in several regions, especially in Latin America and Europe. Despite its importance, the industry faces critical operational challenges that impact efficiency, including high levels of input waste and extended cycle times in processes such as filling, sealing, and product sorting. This study presents a proposed improvement using an automated system that integrates Internet of Things (IoT) and Arduino technology to improve productivity in poultry feed production. This IoT-enabled approach reduces raw material waste by 15% and shortens cycle times by 18%, significantly increasing production efficiency. In addition, the use of distance sensors and Arduino-controlled pistons enables accurate sorting of containers by size, reducing sorting errors by 20% and improving operational consistency. The findings highlight that integrating automation and IoT into these processes not only optimizes the production flow, but also enables the poultry industry to meet growing market demands in a more sustainable way. Furthermore, this study demonstrates the adaptability of such an automated system to various production environments, making it a replicable model for improving efficiency in different industries. By leveraging advanced technology, companies in the manufacturing sector can improve their competitive advantage, reduce reliance on manual labor, and move toward a more sustainable and resource-efficient operating model. This research underscores the importance of continuous innovation and technology adoption to drive productivity and sustainability in industrial sectors.