Model to reduce waste in the production of labels in Peruvian companies of the plastic sector by applying Autonomous Maintenance, Kanban and Standardization of work

Published in: Engineering, Integration, and Alliances for a Sustainable Development. Hemispheric Cooperation for Competitiveness and Prosperity on a Knowledge-Based Economy: Proceedings of the 18th LACCEI International Multi-Conference for Engineering, Education and Technology
Date of Conference: July 27-31, 2020
Location of Conference: Virtual
Authors: Gerard Flores (Universidad Peruana de Ciencias Aplicadas, PE)
Risso Valenzuela (Universidad Peruana de Ciencias Aplicadas, PE)
Gino Viacava (Universidad Peruana de Ciencias Aplicadas, PE)
Christian del Carpio (Universidad Peruana de Ciencias Aplicadas, PE)
Full Paper: #96

Abstract:

This work presents the problem of excessive waste of labels that is generated in the printing of these. The printing process is the key process of the company, since it transforms the plastic rolls together with the inks and an error in the procedures causes the loss of the material entered and money. This drives to propose solutions through Lean techniques in the production of labels. In general, the studies are based on other lines in the plastic sector, such as pipes, bags, containers, among others. To address this problem, the Lean Manufacturing methodology adapted to a cycle of continuous improvement will be used, forming a solution proposal model, with techniques such as support 5s, the application of Autonomous Maintenance, Kanban and Standardization of Work. Based on a pilot test, a waste reduction of 7.78% and an improvement in the indicators that are involved in the investigation are obtained.